Re: hardwired in ears question
We do the same thing as 905shmick does...the headphone amp is in the rack with the ADAs. Plain old 18-3 unshielded cable (left IEM, right IEM, common) is used to connect the outputs from the headphone amps to the stage jacks. The impedance is so low on this circuit that interference has never been an issue.
When I wired the rack, I found the easiest thing was to get some Hosa STP201 insert cables that already have the 1/4" TRS connector on one end. I cut off the 1/4" TS connectors on the other end and replaced them with female XLRs. Not the greatest cables by any means, but more than adequate for a fixed install. Splitting a 1/4" TRS connector by soldering two cables into it is a first class pain...which is why I purchased cables with this end already terminated.
YMMV...
Don
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