Kyle, with all due respect I wouldn't classify these changes as being all that minor. You changed your Power Supply, put in a new system drive, which from the sounds of it was not a fresh install, but a repair job from a hard drive that crashed and you updated your version of SAC. Sorry, but I would say that is a fair number of changes and it doesn't sound like you implemented them incrementally, testing after each step. If I was making those changes I personally wouldn't send out my SAC system without at least a good week's worth of free time, testing the rig and letting it sit and run and trying to make it mess up first.
And lastly I would just say... SAC is software. You're running an off the shelf computer with an off the shelf OS which as Bob stated was never meant for real time processing. As good of job as I think Bob has done in making SAC pretty damn stable all things considered.... it's still a piece of software being used for a mixing console. And that should be considered whenever you're making a Pro vs Con list of which tools is best suited for the task at hand. As much as I like to use SAC to mix the shows I work on, I know full well that most of the hardware digital consoles are likely to be more stable. Or at the very least, there is far less chance of some driver issues taking down the console. Yes, it does happen under the right circumstances even with hardware digital consoles. (they are just computers as well after all... just with dedicated software and OS... usually)
Just saying that if running a computer for your console scares you maybe you should consider something else. For me SAC's flexibility and feature set is often worth the small extra risk and almost all theatre systems already have so much IT type gear we rely on to make the shows work one more thing is just a drop in the risk bucket really. Or perhaps you should just make sure you carry a back up plan with you. I had to go with the backup plan just this week. Fortunately for me it was because I made a stupid mistake and forgot some crucial cables. But it was a simple enough show I just went with the back up plan instead of driving all the way home and back again.
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